Filters and Separators for Oil & Gas
Canada is a large oil and gas producer and is home to many oil and gas facilities, mostly in Alberta, BC, Saskatchewan and Manitoba but with many facilities in Eastern Canada as well. Filtration and separation products are used in countless upstream, midstream and downstream oil and gas filtration applications by producers, service companies, transporters, refineries, etc.. ESG Filtration provides nominal and absolute rated filters and separation products for oil and gas applications in natural gas processing / gas plants, gas sample conditioning, natural gas transmission, oil pipelines, fracking, oil sands, SAGD, CSS, crude oil production, EOR, oil refineries, Liquefied Natural Gas (LNG) terminals and more.
Natural Gas Processing: Amine & Glycol Filtration
- ESG Filtration provides products for numerous gas plant applications. Amine sweetening uses amines to remove hydrogen sulfide (H2S) and CO2 from raw natural gas. Natural gas plants in Alberta, British Columbia and Saskatchewan processing sour gas may have an amine contactor/absorber, amine regenerator (stripper/reboiler), lean amine filter and rich amine filter. Glycol Dehydration is used for removing water from natural gas and natural gas liquids (NGLs). Gas plants often have a glycol dehydration unit for removal of liquid vapor, with a glycol contactor/absorber, glycol regenerator, lean glycol filter, and rich glycol filter. Filters are used to remove particulates and contaminants from amines and glycols (i.e.: TEG, DEG, MEG, TREG). Optimized filtration can help prevent upset amine systems, contactor plugging, foaming, frothing, etc..
- Possible prefilters and final filters:
- Lean and/or rich amine and glycol filters:
- Rental Filter Skids & Trailers for amine and glycol cleanups (upsets), plant turnarounds, new plant commissioning
- Liquid Filter Bags for amine and glycol (Nominal Bags/Bag Filters/Filter Socks)
- Veolia Fact Sheet: Filter Applications for Natural Gas Processing
- Veolia Hytrex RX melt blown depth filter for oil & gas applications (1 3/8” ID, 2 ¾” OD)
- Veolia Purtrex meltblown depth filter for amine filtration
- Veolia ZCore Depth Filters for amine sweetening, oil & gas, high temperature, high pressure drop and high viscosity applications
- Veolia WellPro.Z
- Veolia Selex melt blown depth filter for oil and gas applications (absolute rated)
- Veolia Absolute.Za for hydrocarbon processing
- Veolia Nominal High Flow Z depth cartridge filter for amine filtration
- Veolia Absolute High Flow Z depth cartridge filter for amine filtration
- 3M™ DF Series Filter Systems for amines and glycols
- 3M™ 740B30 High Throughput Filter Cartridges for amines and glycol
- 3M™ 100 Series High Performance Liquid Filter Bags for amines and glycol
- 3M™ 500 Series High Performance Liquid Filter Bags for amines and glycol
- 3M™ Micro-Klean™ RT Series All-Polypropylene Rigid Thermal Bonded Filters for amine and glycol
- 3M™ Betapure NT-T Series Filter Cartridges for amine sweetening
- 3M™ 740 Series Filter Cartridges for amine
- 3M™ 740KF High Flow Filter Cartridges for amines and glycol
- 3M™ High Flow Filters HFR Series for amine, final product
- 3M™ High Flow Series Filter Systems for amine sweetening
- 3M™ High Flow HFM Series Filter Cartridges for amine
- 3M™ 400 Series Filter, designed to provide contaminant reduction in refinery amine systems
- 3M™ Technical Brief: Filter Media Selection in Amine Gas Sweetening Systems
- Jonell Activated Carbon Canisters for hydrocarbon and organics removal from amine and glycol (i.e.: JVF-1122C, JVF 1120-C, JRF 720-C, JVF636-610)
- Bag Filter Housings
- Liquid Filter Housings
- Carbon Canister Housings
- Stringwound Filters for high temperature Amine and Glycol
- High Surface Area Amine and Glycol Filters
- Particulate Filters for Amine and Glycol
- Amine Make Up Water Filters
- Lean and/or rich amine and glycol filters:
Natural Gas Processing: Coalescing of Inlet Gas, Fuel Gas, Sales Gas, etc.
- Raw inlet gas entering a natural gas facility can contain liquid aerosol contaminants and may pass through an inlet separation vessel to remove slugs (large droplets) and then through an inlet gas coalescer where smaller droplets are removed. Coalescers are used as fuel gas filters for methane (CH4) entrained with contaminants, which may be coming from the inlet separator or glycol reboiler in gas plants, or raw gas or partially treated gas at compressor stations and other facilities. Sales gas filtration may involve high efficiency coalescers for the final removal of fine liquid and solid impurities from gas prior to entering sales gas pipelines.
- Possible prefilters and final filters:
- Inlet / Feed Gas, Fuel Gas and Sales Gas Coalescers:
- Gas Coalescing Filter Housings
- Jonell Gas Coalesing Elements (i.e.: JFG 318-5, JFG 336, JFG 336-5, JFG 336-5-R, JFG 36-R, JFG 372-UF)
- Fuel Gas Filter Housings
- Headline High Capacity Point-Of-Use Filter ideal as CNG fuel gas filters
- Headline High Pressure Compressed Gas Filter for Fuel Gas
- Headline High Pressure Gas Filter for Fuel Gas, Mainline Coalescing Filter
- Headline High Capacity Coalescing Filters for Fuel Gas
- Headline High Capacity Coalescing Filters and Low Cost, High Efficiency, High Pressure, rated to as low as 0.01 micron
- Headline Instrument Air/Gas Filter for fuel gas filter metering, natural gas filtration
- Headline Coalescing Filter Elements
- Headline Natural Gas Filter Elements
- Inlet / Feed Gas, Fuel Gas and Sales Gas Coalescers:
Natural Gas Processing: Activated Carbon Canisters / Molecular Sieves
- High Pressure Swing Adsorption (PSA) involves desiccants including molecular sieves and activated carbon that adsorb contaminants such as mercury, hydrogen, and CO2 from natural gas streams.
- Possible prefilters and final filters:
- Activated Carbon, Molecular Sieves, & Mol Sieve Protection Filters:
- Gas Coalescing Filter Housings
- Jonell Gas Coalesing Elements (i.e.: JFG 318-5, JFG 336, JFG 336-5, JFG 336-5-R, JFG 36-R, JFG 372-UF)
- Carbon Canister Housings
- Jonell Activated Carbon Canisters (i.e.: JVF-1122C, JVF 1120-C, JRF 720-C, JVF636-610)
- Headline Stainless Steel Elements for service in high pressure swing systems
- Headline Vapor Adsorption Cartridges
- Headline Disposable Inline Filters and Adsorbers
- Activated Carbon, Molecular Sieves, & Mol Sieve Protection Filters:
Natural Gas Processing and Transmission: Dry Gas Filtration
- Pipeline quality dry natural gas can contain particulate contaminants such as sand, dirt, dust, scale, rust, etc.. Dry Gas Filters are typically used downstream of desiccant beds to catch particles in municipal systems, meter stations, industrial facilities and other applications where dry gas has to be cleaned down to 1 micron.
- Possible prefilters and final filters:
- Dry Gas Filtration / Sand Removal Filters:
Instrument Air / Instrument Gas Filtration
- Instrumentation using compressed air or Compressed Natural Gas (CNG) often require coalescing and particulate filtration for the removal of water, oil, liquid and solids impurities for protection of equipment and optimal performance.
- Possible prefilters and final filters:
- Instrument Air / Instrument Gas Filters:
- Headline Instrument Air/Gas Filter for natural gas filtration/instrument air to remove water, oil, & dirt up to 99.99% efficiency at 0.01 micron
- Headline High Capacity Point-Of-Use Filter for CNG filtration and instrument air
- Headline High Pressure Gas Filter for Compressed Natural Gas Filtration
- Headline High Pressure High Capacity Coalescing Filters
- Headline Miniature Point-Of-Use Filters for final instrumentation / valve protection
- Headline High Capacity Coalescing Filters for CNG filtration
- Headline Natural Gas Filters (Aluminum Constructed) as natural gas compression filters
- Headline 10,000 PSIG Stainless Steel Housings for CNG boosters
- Headline 6,000 PSIG Stainless Steel Housings for CNG applications
- Headline 3,000 PSIG Stainless Steel Housings for CNG applications
- Headline 1,500 PSIG Stainless Steel Housings for CNG Filtration
- Headline Stainless Steel Process Filter Housings for CNG filtration
- Headline Stainless Steel Process High Pressure Filter Housings for CNG filtration
- Headline Multi-Port Analyzer Housing for CNG analyzer protection
- Headline Brass Filter Housings for instrument air filtration in corrosive (salt laiden) atmospheres
- Headline Filter Regulator Assemblies for P-O-U systems, instrument air line control, etc.
- Headline Microfiber Disposable Particulate Filter Elements
- Headline Natural Gas Filter Elements for instrumentation
- Headline Coalescing Filter Elements for instrumentation
- Headline Particulate Filter Elements for instrumentation
- Headline Sintered Polyethylene (PEL) Elements
- Headline PTFE Elements
- GMS – Guardian Membrane Separators membrane filters for CNG sampling systems
- AGC/Sunsep Membrane Gas Dryers SWB Series, SWF Series, SWC Series, SWG Series, SWT Series
- Aluminum Compressed Air Filters, Instrument Gas Dryers, Replacement Filter Elements, etc.
- Instrument Air / Instrument Gas Filters:
Natural Gas Pipeline Sample Probes / Probe Protection
- Natural gas pipelines stretch across Canada with gas traveling through gas gathering, transmission, and distribution pipelines. Quality gas with high heating value and less water vapour, hydrogen sulphide (H2S), nitrogen and carbon dioxide (CO2) may be verified with chromatograph and online analyzer tests.
- Possible prefilters and final filters:
- Natural Gas Pipeline Sample Probes / Probe Protection:
- Headline GMS – Guardian Membrane Separators membrane filters for moisture barrier on critical monitoring probes and for sample conditioning
- Gas Sample Probes, including Retractable Probes with Membranes and Non-Retractable probes with Membranes
- Probe Regulators to remove liquids from natural gas samples for clean, dry gas samples
- Gas Filters rated to 0.01 micron to remove 99.99% of oil, water and solids to protect equipment from sample impurities
- Headline disposable inline filters & absorbers, emission filters, compressed air filters, gas filters, stainless steel filters, analyzer filters, guardian membrane separators, fast loop filters, high pressure filters, natural gas filters, plastic filter housings, adsorption filters, dehydration filters, and more
- Natural Gas Pipeline Sample Probes / Probe Protection:
Natural Gas Sample Conditioning, Laboratory Gas Analysis, Gas Detection
- Natural gas detection, sampling, and analysis are critical applications for many producers and their customers in Western Canada, and the reliability of the instrumentation equipment is crucial. Representative gas sampling to determine hydrocarbon composition requires dependable instrumentation. ESG Filtration offers Headline coalescing and particulate filtration products to help protect vital instrumentation by removing oil, liquid and solids impurities. High pressure, low pressure, particulate, coalescing, in-line, fast loop, slipstream, and bypass housings and/or filter element options are available. Headline’s products are versatile and can be configured for many applications. Wellsite gas detection and analysis units are used in drilling operations. ESG Filtration offers specialized filtration products to portable gas detection system and modular sample system providers that may improve gas quality and protect analyzer equipment.
- Possible prefilters and final filters:
- Natural Gas Sample Conditioning, Laboratory Gas & Gas Detection Filtration:
- Headline GMS – Guardian Membrane Separators membrane filters for sample conditioning, protection of on-line analyzers
- Headline 1,500 PSIG Stainless Steel Housings for Sample Process Analyzers
- Headline 3,000 PSIG Stainless Steel Housings for gas plant sampling
- Headline 5000 PSIG Stainless Steel Housings / Miniature Stainless Steel Housings for sample process analyzers
- Headline 10,000 PSIG Stainless Steel Housings for demanding analyzer applications
- Headline Multi-Port Analyzer Housing for Sample Conditioning, Sample Process Filter
- Headline Analyzer Panel Filter for compact gas analyzer cabinets
- Headline Low Pressure Stainless Steel Housings for Sample Process Filtration, Gas Analysis Protection
- Headline Low Pressure Stainless Steel Housings with Pyrex Glass Bowls for Sample Process Filtration, Gas Analysis Protection
- Headline Natural Gas Pilot Valve Filter to protect sensitive analyzers
- Headline Microfiber Disposable Particulate Filter Elements for analytical applications
- Headline Coalescing Filter Elements for analytical applications
- Headline Natural Gas Filter Elements for analytical applications
- Headline Particulate Filter Elements for analytical applications
- Headline Filters for Emission Service for analyzer protection
- Headline Disposable Inline Filters (DIFs) and Adsorbers for analyzer and sensor protection, portable analyzers
- Headline Stainless Steel Elements for sample process filters
- Headline Vapor Adsorption Cartridges for analyzer protection, purify lab / gas
- Headline PTFE Filter Housings for sample conditioning
- Gas Filters rated to 0.01 micron to remove 99.99% of oil, water and solids to protect equipment from sample impurities
- 0.2 micron PTFE membrane syringe filter with barbed connections
- Headline Disposable Thimble Filters to retrofit infield analyzers
- AGC/Sunsep Membrane Gas Dryers SWB Series, SWF Series, SWC Series, SWG Series, SWT Series
- CONCOA Regulators, Autoswitch, Switchover
- Natural Gas Sample Conditioning, Laboratory Gas & Gas Detection Filtration:
- Possible prefilters and final filters:
Emissions Testing / Stack Gas Testing / Analyzer Protection
- Emissions testing may be performed at oil and gas facilities in Western Canada and filters may be able to help protect analyzer equipment.
- Possible prefilters and final filters:
- Emissions Testing / Stack Gas Testing / Analyzer Protection Filtration:
- Headline Low Pressure Stainless Steel Housings for Emission / Environmental
- Headline Low Pressure Stainless Steel Housings with Pyrex Glass Bowls for Emission / Environmental Service
- Headline Filters for Emission Service for emission testing, analyzer protection, stack gas testing
- Headline Fast Loop Filter Housings for stack gas analyzer protection
- Headline Heatable Filter Housings for continuous emissions monitoring, emission testing, stack gas testing
- Headline Heated Filter Assemblies for continuous emissions monitoring, stack gas testing
- Headline Acid Washed Filter Elements for emission testing
- Headline Disposable Thimble Filters for emission testing
- Headline Diesel Particulate Filters for stack emission control, ambient air monitoring, and diesel particulate testing
- Headline Nylon Filter Housings for emission / environmental filtration
- Headline PTFE Filter Housings for environmental service
- Headline Natural Gas Filter Elements for analytical applications
- Headline Coalescing Filter Elements for analytical applications
- Headline Particulate Filter Elements for analytical applications
- Headline Disposable Inline Filters (DIFs) and Adsorbers for analyzer and sensor protection
- AGC/Sunsep Membrane Gas Dryers SWB Series, SWF Series, SWC Series, SWG Series, SWT Series
- Emissions Testing / Stack Gas Testing / Analyzer Protection Filtration:
Conventional Oil Drilling, Waterfloods, EOR, Oil & Gas Fracking, Injection, Disposal Sites
- Western Canada is home to many conventional crude oil wells, waterfloods, Enhanced Oil Recovery (EOR) schemes, tight oil, horizontal drilling, chemical flooding, CO2 and gas injection, hydraulic gas fracking, shale gas and tight gas operations, Coal-Bed Methane (CBM) / coal seam gas projects and disposal wells around Grande Cache, Grande Prairie, Spirit River, Dawson Creek, Fort St John, Fort Nelson, Hay River, Norman Wells Weyburn, Swift Current, Bakken, Estevan, Moose Jaw, Kindersley, Brandon. ESG Filtration’s products are commonly used throughout many types of oil and gas production, separating and transportation facilities including well head injection sites, oil batteries, tank farms, oil terminals, cavern disposal facilities, heater treaters, salt water disposal wells (SWDs), etc.. ESG offers filters for flowback water, frac water, sand, fracturing fluid, source water, formation fluids, salt water, disposal water, wastewater, formation water, waterflood prefiltration, completion fluids, deep wells, steam flood, injection fluids, workover fluids, well protection, well injection, brine, produced water treatment for re-injection or disposal injection, flowback fluid, co-mingled water, recycle water, process water containing suspended oil and suspended solids, and more.
- Possible prefilters and final filters:
- Conventional Oil Drilling, Waterfloods, EOR / Oil Fracking & Disposal Filters
- Rental Filter Skids & Trailers for injection water, source water, recycle water, co-mingled water, disposal/waste water, brackish water, produced water for injection in fracking jobs down to 0.5 micron absolute (for applications up to 26m3 per minute / 7,000 GPM for a single skid and higher flow rates if using multiple skids)
- Nominal Bags / Liquid Filter Bags / Bag Filters / Filter Socks / Absolute Rated Bags for produced water, water for injection, fracking, flow back water, waterfloods, salt water disposals (SWDs), wastewater disposal, etc. (i.e.: PO-10-P2PW)
- Veolia Fact Sheet: Filter Applications for Water Flood Systems
- Veolia Capability Profile – Application Brief: Filtration of Produced Water
- Veolia Absolute.Za for produced water
- Veolia ZCore Depth Filters for well injection applications
- Veolia WellPro.Z for well injection, produced water filtration, waterflood and enhanced oil recovery
- Veolia Technical Bulletin: Choosing the Right Filter to Meet Your Application Demands – ZCore and WellPro.Z
- Veolia Absolute High Flow Z depth cartridge filter for well injection, produced water filtration, waterflood, enhanced oil recovery
- Veolia Nominal High Flow Z depth cartridge filter for well injection, produced water filtration, waterflood, enhanced oil recovery
- Veolia Hytrex RX melt blown depth filter for oil & gas applications (1 3/8” ID, 2 ¾” OD)
- Veolia M Series filter cartridges to remove hydrocarbons from water
- 3M™ Micro-Klean™ RT Series All-Polypropylene Rigid Thermal Bonded Filters for prefiltration in waterflood, completion fluid
- 3M™ Betapure NT-T Series Filter Cartridges for water flood
- 3M™ High Flow Series Filter Systems for injection and produced waters
- 3M™ High Flow Filters HFR Series for injection and produced waters
- 3M™ High Flow HFM Series Filter Cartridges for injection and produced waters
- 3M™ 740 Series Filter Cartridges for well injection and produced waters
- 3M™ 740KF High Flow Filter Cartridges for completion fluids, deep wells, waterflood, workover fluids
- 3M™ PERP-740-KF Series Filter Cartridges for completion fluids
- 3M™ 740B30 High Throughput Filter Cartridges for deep wells, waterflood
- 3M™ DF Series Filter Systems for enhanced oil recovery, injection fluids
- 3M™ 100 Series High Performance Liquid Filter Bags for completion fluids, deep wells, waterflood
- 3M™ 500 Series High Performance Liquid Filter Bags for completion fluids, deep wells
- Bag Filter Housings
- Liquid Filter Housings
- Replacement Depth Cartridge Filters & Stringwound Filters
- Screen Filters and Wire Mesh for drilling mud, drilling fluid filtration, etc.
- Conventional Oil Drilling, Waterfloods, EOR / Oil Fracking & Disposal Filters
Heavy Oil: Boiler Feedwater & Tailings Filtration for SAGD, CSS, Oil Sands Mining
- Northern Alberta’s Athabasca, Wabasca, Peace River and Cold Lake oil sands operations involve unconventional oil resources containing viscous bituminous sands which require in-situ methods to extract oil. The Peace River, Bonnyville and Lloydminster oil sands areas primarily utilize Steam-Assisted Gravity Drainage (SAGD) and Cyclic Steam Stimulation (CSS, HPCSS) technologies to extract bitumen. In-situ operations often require boiler feedwater for steam production. In Northeastern Alberta around Fort McMurray and in the industrial heartland around Edmonton and Fort Saskatchewan, Athabasca oil sands ore is processed into synthetic crude oil through numerous separation processes at extraction plants and upgrader facilities. ESG Filtration offers filters and membranes that are suitable for many heavy oil applications in various facilities such as extraction plants, processing plants, upgraders, tailings ponds, and SAGD injection sites. ESG offers RO, NF, UF and MF membranes to remove salt & TDS from brackish water for steam, boiler feedwater filters, wastewater filters, boiler make-up water filters, boiler blowdown water filters, boiler condensate filters, evaporator blowdown filtration, SAGD produced water filters, bitumen froth filters, amine filters and more.
- Possible prefilters and final filters:
- SAGD/CSS Steam Injection Water / Boiler Feed Water, Oil Sands Tailings Filtration:
- Rental Filter Skids & Trailers for turnaround/maintenance at oil sands facilities, source water, disposal/waste water, tailings pond filtration, brackish water (up to 26m3 per minute / 7,000 GPM for a single skid)
- Veolia PROflex 60 Hz Reverse Osmosis Machines from 35 to 550 GPM:
- Veolia Pure Water Membranes Overview
- Veolia AG Series Standard Brackish Water RO Elements (i.e.: AG8040F, AG8040F-400)
- Veolia AG HR Series High Rejection Brackish Water RO Elements (i.e.: AG-400)
- Veolia AK Series Low Energy Brackish Water RO Elements (i.e.: AK8040F-400, AK8040F)
- Veolia MW Series Industrial Oil/Water Separation Ultrafiltration (UF) Elements
- Veolia ROSave.Z Depth Cartridge Filters for Reverse osmosis pre-filtration for Veolia RO systems and universal equipment (i.e.: RO.Zs 05-40)
- Veolia MUNI.Z / Filterplex.Z (FP.Zs) depth cartridge filter for surface water and ground water pre-filtration (i.e.: MUNI.Zs 01-40)
- Filterplex.Z depth cartridge filter for exceptional value in general applications FSfilFilterplexZ_EN (i.e.: FP.Zs 01-10, FP.Zs 01-20, FP.Zs 01-30, FP.Zs 01-40, FP.Zs 05-10, FP.Zs 05-20, FP.Zs 05-30, FP.Zs 05-40)
- Veolia M Series filter cartridges to remove hydrocarbons from water
- Veolia Absolute.Za for Fine Filtration of Produced Water
- Veolia ZCore Depth Filters for Well Injection Applications
- Veolia WellPro.Z for well injection, produced water filtration
- Liquid Filter Housings
- 3M™ 740 Series Filter Cartridges at 1 micron at 99.9% efficiency for pre-RO, ground water, waste water, well injection, produced waters
- 3M™ High Flow Filters HFR Series high flow capacity, high-efficiency, inside-to-outside flow direction, absolute rated down to 5 micron for pre-RO, injection and produced waters
- 3M™ 100 Series High Performance Liquid Filter Bags for oil absorption
- 3M™ 500 Series High Performance Liquid Filter Bags for oil absorption
- Nominal Bags / Liquid Filter Bags / Bag Filters / Filter Socks
- Bag Filter Housings
- Inline Basket Strainers, Stringwound cartridge filters, etc.
- SAGD/CSS Steam Injection Water / Boiler Feed Water, Oil Sands Tailings Filtration:
Oil-Water Separation / Oil Removal
- Produced water and other water sources often contain oil. Walnut shell filters, separation vessels, skimmers, centrifuges, multimedia filters, sand filters, and other technologies may be used to remove oil. Some entrained oil, emulsified oil, or dissolved oil can remain in the water after initial filtration and contribute to downstream damage to equipment or RO membrane fouling. ESG Filtration offers nominal and absolute rated filters and membranes to remove or separate trace amounts of oil.
- Possible prefilters and final filters:
- Oil-Water Separation / Oil Removal Filtration
- Veolia M Series hydrocarbon removal filter cartridges to remove hydrocarbons from water (Engineered to remove hydrocarbons from water in a single pass)
- Veolia M-HT Series High Temp Hydrocarbon Removal Filter Cartridges to 200°F / 93.3°C)
- Veolia MBB Series Heavy Duty Hydrocarbon Removal Filter Cartridges (4 inches in diameter)
- Veolia MW Series Industrial Oil/Water Separation Ultrafiltration (UF) Elements
- Veolia Absolute.Za for Fine Filtration of Produced Water from Oil Fields
- 3M™ 100 Series High Performance Liquid Filter Bags for oil absorption
- 3M™ 500 Series High Performance Liquid Filter Bags for oil absorption
- Oil-Water Separation / Oil Removal Filtration
Landfill Gas & Biogas
- Landfill gas, biogas, and sewer gas / sewage gas can contain some of the same contaminants as natural gas found in formations, and biogas filters and landfill gas filters may be necessary. Please contact ESG with your specific landfill gas or biogas filtration needs.